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GUHRING - Ружейные сверла - 2008 EN

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                      Gun drills

                      Drill                                     Feed column no.                                             Gun drills must be guided
                       mm                                                                                                    during spot-drilling.
                       from     11    12                  13 14 15                16     17      18                          Gun drills must never operate at full speed
                               0.002  0.004                                       0.020  0.032   0.045                       without support in the machine shop.
                        1.50   0.003  0.005                      f (mm/rev)       0.028  0.046   0.055
                       2.00    0.004  0.006                                       0.030  0.054   0.070                       Cutting parameters can be reduced if
                       2.50    0.005  0.007               0.006  0.008    0.012   0.043  0.065   0.085                       cooling parameters are insufficient.
                       4.00    0.007  0.009               0.007  0.010    0.016   0.061  0.085   0.120                       Pressure increase systems are also an option.
                       6.00    0.010  0.014               0.008  0.012    0.018   0.068  0.100   0.150
                       8.00    0.012  0.016               0.010  0.016    0.025   0.075  0.120   0.160
                      10.00    0.020  0.025               0.013  0.024    0.035   0.085  0.130   0.180
                      14.00    0.025  0.030               0.022  0.032    0.045   0.095  0.145   0.200
                      18.00    0.026  0.035               0.028  0.040    0.055   0.110  0.180   0.250
                      20.00    0.027  0.036               0.035  0.050    0.065   0.130  0.185   0.300
                      24.00    0.028  0.038               0.040  0.055    0.070   0.140  0.195   0.350
                      28.00    0.030  0.040               0.045  0.060    0.080   0.150  0.200   0.400
                      30.00    0.035  0.045               0.047  0.065    0.085   0.180  0.250   0.450
                      35.00    0.040  0.050               0.049  0.068    0.090   0.200  0.300   0.500
                      40.00                               0.050  0.070    0.100
                                                          0.055  0.075    0.120
                                                          0.060  0.080    0.150

                      *The feed rates always relate to tools with the recommended coating. In some cases
                        the successful application of un-coated tools cannot be guaranteed.

                                                                                                                                                    EB100

                      Material dependent coolants                                                                                                         single-fluted gun drill
                         soluble oil
                         neat oil                                                                                                                               solid carbide
                         air                                                                                                                                        1.0 ... 8.0

                      The sequence of operations for deep hole drilling                                                                        35 >35<    D                       D

                      • production of pilot hole (L = 1.5 x D, tolerance H8)                                                                recom-
                      • enter at low revolutions, approx. 200 rev./min, feed rate approx. 500 mm/min
                      • setting of coolant pressure and revolutions
                      • uninterrupted drilling to required drilling depth without wood pecking.

                        When applying gun drills with increased length-diameter-ratio , we recommend machining
                        with reduced cutting parameters (approx. 75% of the optimal cutting speed) up to a drilling
                        depth of approx. 25 mm.
                      • switching off coolant supply after reaching the required hole depth
                      • withdrawal in top gear with stationary spindle

                      Material group                      Material examples                                        Tens. str. Hard- Cool-   mended  vc    Feed              vc Feed
                                                          Figures in bold = material no. to DIN EN 10 027          N/mm2 ness ant           coating* m/min col. no.
                      Common structural steels                                                                                                                              m/min col. no.
                                                          1.0035 S185, 1.0486 StE P275N, 1.0345 P235GH, 1.0425     500
   Technical Section  Free-cutting steels                 1.0050 E295, 1.0070 E360, 1.8937 P500NH                  >500-850                         100 14                  95 13
GuhringNavigator                                          1.0718 11SMnPb30, 1.0736 115Mn37                         850                             85 14                   80 13
                      Unalloyed heat-treatable            1.0727 46 S20, 1.0728 60 S20, 1.0757 46SPb20             850-1000                         90 14                   85 13
                      steels                              1.0402 C22, 1.1178 C30E                                   700                            80 14                   75 13
                                                          1.0503 C45, 1.1191 C45E                                  700-850                          90 13                   85 12
                      Alloyed heat-treatable steels       1.0601 C60, 1.1221 C60E                                  850-1000                         80 13                   75 12
                                                          1.5131 50MnSi4, 1.7003 38Cr2, 1.7030 28Cr4               850-1000                         75 13                   70 12
                      Unalloyed case hard. steels         1.5710 36NiCr6, 1.7035 41Cr4, 1.7225 42CrMo4             1000-1200                        75 13                   70 12
                      Alloyed case hardened steels        1.0301 C10, 1.1121 C10E                                  750                             65 13                   60 12
                                                          1.7043 38Cr4                                             850-1000                         80 14                   75 13
                      Nitriding steels                    1.5752 14NiCr14, 1.7131 16MnCr5, 1.7264 20CrMo5          1000-1200                        75 13                   70 12
                                                          1.8504 34CrAl6                                           850-1000                        65 13                   60 12
                      Tool steels                         1.8519 31CrMoV9, 1.8550 34CrAlNi7                        1000-1200                        75 13                   70 12
                                                          1.1750 C75W, 1.2067 102Cr6, 1.2307 29CrMoV9              850                             65 13                   60 12
                      High speed steels                   1.2080 X210Cr12, 1.2083 X42Cr13, 1.2419 105WCr6, 1.2767  850-1000                         75 12                   70 11
                      Spring steels                       1.3243 S 6-5-2-5, 1.3343 S 6-5-2, 1.3344 61CrV4          650-1000                        65 12                   60 11
                      Stainless steels, sulphured        1.5026 55Si7, 1.7176 55Cr3, 1.8159 51CrV4                                                 55 11                   50 11
                                                          1.4005 X12CrS13, 1.4104 X14CrMoS17, 1.4105 X6CrMoS17                330 HB               65 12                   60 12
                                             austenitic   1.4301 X5CrNi18 10, 1.4541 X6CrNiTi18 10, 1.4571         850                             55 13                   50 12
                                             martensitic  1.4057 X17CrNi16-1, 1.4122 X39CrMo17-1, 1.4521           850                             45 13                   40 12
                      Hardened steels                     –                                                        850                             35 13                   35 12
                                                                                                                                                    30 12                   25 11
                      Special alloys                      Nimonic, Inconel, Monel, Hastelloy                               40-48 HRC               25 11                   20 11
                      Cast iron                           EN-GJL-100 ... EN-GJL-200                                        >48-60 HRC               35 11                   30 11
                                                          EN-GJL-250 ... EN-GJL-350                                1200                            85 15                   80 14
                      Spheroidal graphite iron and        EN-GJMW-350-4, EN-GJMB-550-4, EN-GJS-500-7                                                80 15                   75 14
                      malleable cast iron                 EN-GJMB-700-2, EN-GJS-700-2                                         240 HB               80 14                   75 13
                      Chilled cast iron                   –                                                                   <300 HB               70 14                   65 13
                      Ti and Ti alloys                    3.7024 Ti99,5, 3.7114 TiAl5Sn2,5, 3.7124 TiCu2                      240 HB               55 13                   50 12
                                                          3.7154 TiAl6Zr5, 3.7164 TiAl6V4, 3.7184 TiAl4Mo4Sn2,5               <300 HB               35 11                   30 11
                      Al and Al-alloys                    3.0255 Al99,5, 3.2315 AlMgSi1, 3.3515 AlMg1                         350 HB               30 11                   25 11
                      Al-wrought alloys                   3.0615 AlMgSiPb, 3.1325 AlCuMg1, 3.3245 AlMg3Si, 3.4365  850                             150 16                  140 14
                      Al-cast alloys  10 % Si            3.2131 G-AlSi5Cu1, 3.2153 G-AlSi7Cu3, 3.2573 G-AlSi9     850-1200                         120 16                  115 14
                                                          3.2581 G-AlSi12, 3.2583 G-AlSi12Cu, - G-AlSi12CuNiMg     400                             150 17                  140 16
                                          > 10 % Si       MgMn2, G-MgAl8Zn1, G-MgAl6Zn3                            450                             130 17                  120 16
                      Magnesium-alloys                    2.0070 SE-Cu, 2.1020 CuSn6, 2.1096 G-CuSn5ZnPb           600                             110 16
                      Copper, low alloyed                 2.0380 CuZn39Pb2, 2.0401 CuZn39Pb3, 2.0410 CuZn43Pb2     600                             75 14                                 15
                      Brass, short-chipping               2.0250 CuZn20, 2.0280 CuZn33, 2.0332 CuZn37Pb0,5         450                             120 17                  70 13
                                                          2.1090 CuSn7ZnPb, 2.1170 CuPb5Sn5, 2.1176 CuPb10Sn       400                             90 17                   115 16
                               long-chipping              2.0790 CuNi18Zn19Pb                                      600                             95 16                   85 16
                      Bronze, short-chipping              2.0916 CuAl5, 2.0960 CuAl9Mn, 2.1050 CuSn10              600                             75 16                   90 15
                                                          2.0980 CuAl11Ni, 2.1247 CuBe2                            600                             70 16                   70 15
                      Bronze, long-chipping               Bakelit, Resopal, Pertinax, Moltopren                    >600-850                         60 16                   65 15
                                                          Plexiglass, Hostalen, Novodur, Makralon                  850                             75 14                   55 15
                      Duroplastics                        Kevlar                                                   850-1000                         70 14                   70 13
                      Thermoplastics                      GFK/CFK                                                                                   60 13                   65 13
                      Kevlar                                                                                                             –          50 13                   55 12
                      Glass/carbon fibre                                                                                                 –                                  45 12
                                                                                                                                         –
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                      bright                              steam tempered         nitrided lands                    nitrided                 golden brown             TiAlN

                      46 Gun drills                                               guhring@guhring-tools.ru
                                                                                    www.guhring-tools.ru
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